Factory Equipment Monitoring System
Based on the IoT platform and edge computing gateway, create a high-performance factory equipment monitoring system.
Factory Equipment Monitoring System
Based on the IoT platform and edge computing gateway, create a high-performance factory equipment monitoring system.
Overview
In the production process of the factory workshop, in order to ensure product quality and production efficiency, it is particularly important to monitor the operating status of online quality inspection equipment in real time. However, the large number of equipment in the workshop and their scattered locations and independent operation bring great difficulties to manual monitoring.
Therefore, it is urgent to build an online inspection and monitoring system for factory workshops using edge computing gateways and IoT platforms.
Solution
Using the edge computing gateway EG8000mini and IOTRouter IoT platform, we can achieve real-time monitoring of online quality inspection equipment in factory workshops, timely discover and solve various software and hardware failures in production operations, and improve equipment maintenance efficiency and product quality control level.
Implementation Steps
Device Access and Configuration
Data Collection and Analysis
Troubleshooting
Centralized Management
Device Access and Configuration
Physically connect the online detection equipment in the workshop to the EG8000mini and configure the relevant communication protocols and data formats to ensure stable data transmission to the IOTrouter platform.
Data Collection and Analysis
Utilize the acquisition function of EG8000mini to monitor the equipment operation status data in real time. Through data analysis and processing on the platform, can obtain information such as equipment status operation, standby, shutdown, status time, fault alarm, key parameters, raw material usage, production quantity, etc., and form basic data information and early warning prompts such as equipment OEE, production records, energy records, etc.
Data Collection and Analysis
Utilize the acquisition function of EG8000mini to monitor the equipment operation status data in real time. Through data analysis and processing on the platform, can obtain information such as equipment status operation, standby, shutdown, status time, fault alarm, key parameters, raw material usage, production quantity, etc., and form basic data information and early warning prompts such as equipment OEE, production records, energy records, etc.
Troubleshooting
The factory equipment monitoring platform receives alarm prompts and data analysis results from the IOTrouter platform, so maintenance personnel can quickly locate the fault site and take corresponding maintenance measures.
Troubleshooting
The factory equipment monitoring platform receives alarm prompts and data analysis results from the IOTrouter platform, so maintenance personnel can quickly locate the fault site and take corresponding maintenance measures.
Centralized Management
Production managers can use the monitoring system to centrally view the equipment operation status and product defects. Compare and analyze the performance and product quality levels of different equipment to provide a basis for decision-making in optimizing production.
Centralized Management
Production managers can use the monitoring system to centrally view the equipment operation status and product defects. Compare and analyze the performance and product quality levels of different equipment to provide a basis for decision-making in optimizing production.
Program Benefits
1.Precise maintenance, cost reduction.
2.Product Quality Control.
3.Centralized Management.
4.High scalability of the solution.
The factory workshop online inspection equipment monitoring system uses edge computing gateway and IoT platform to achieve real-time monitoring of decentralized, independently operated online quality inspection equipment. Through the advantages of precise maintenance, product quality control, centralized management and scalability, it can help customers reduce production costs, improve product quality, and achieve centralized management of equipment status.
Related Product
EG8000mini
